Torque Within the Motor Envelope
Material, geometry and magnetic circuit inputs are reviewed against the torque target and available rotor space.
Application.
E-Bike & E-Motorcycle Hub / Mid-Drive Motor Magnets
YX Magnetic supplies custom magnets for e-bike and e-motorcycle hub motors, mid-drive units and compact electric drives.
Application.
Magnet Design Priorities for Hub & Mid-Drive Motors
Hub motors and mid-drive units load magnets differently. We align material, shape, coating and magnetization with rotor diameter, speed, heat and assembly method.
Thermal & Demagnetization Margin
Grade selection accounts for winding heat, cooling path, duty cycle and demagnetization margin.
Rotor Fit, Retention & Balance
Drawing-based geometry supports adhesive gaps, retention features and rotor balance requirements.
Coating for Outdoor Exposure
Coating selection accounts for road spray, humidity, salt exposure and assembly conditions.
Magnetic Consistency
Flux and magnetization-angle checks support consistent magnetic input across motor builds.
Application.
Magnet Formats for Hub & Mid-Drive Motors
Choose magnet geometry around the motor topology, rotor speed, torque target, cooling path and assembly method.
Arc Magnets for Hub Motors
Curved segments follow large-diameter outer rotors in direct-drive and geared hub motors.
Explore Option
Laminated Magnet Segments
Laminated segments can help reduce magnet eddy-current heating in compact, high-speed motor designs.
Explore Option
Mid-Drive Blocks & Segments
Custom blocks and segments fit compact, high-speed rotors used in mid-drive units.
Explore OptionApplication.
Configure Magnets for Hub & Mid-Drive Motors
Rotor diameter, speed range, thermal path and assembly method define the right magnet solution.
| Design Factor | Common Options |
|---|---|
| Material | Sintered NdFeB, SmCo or another material selected for thermal and magnetic load |
| Use Case | City e-bike, cargo bike, speed pedelec, e-motorcycle, off-road |
| Assembly Control | Tolerance, adhesive gap, retention, balancing and inspection |
| Magnetization | Radial, parallel, multipole or drawing-defined direction |
| Surface Protection | Ni-Cu-Ni, zinc, epoxy, Parylene or another application-specific coating |
| Magnet Geometry | Arc segment, block, ring segment, skewed or custom profile |
| Motor Layout | Direct-drive hub, geared hub, inner rotor, outer rotor, mid-drive |
Application.
Define Magnets for Your Hub or Mid-Drive Motor
Share the motor layout, rotor drawing, speed range, temperature and magnetic targets for engineering review.
Application.
Where Hub & Mid-Drive Motor Magnets Are Used
Custom magnets for light electric mobility, from urban hub motors to cargo-bike and e-motorcycle drive systems.
Direct-Drive Hub Motors
Arc segments for large-diameter outer rotors in direct-drive hub motors.
Off-Road & Performance E-Bikes
Durable magnet solutions for demanding torque, vibration and thermal conditions.
Speed Pedelecs & E-Motorcycles
Magnet configurations for higher-speed light electric mobility drive systems.
Cargo & Utility E-Bikes
Magnet material and thermal inputs for frequent starts, hills and sustained load.
Mid-Drive Motors
Rotor magnets for central drive units with broad speed and torque requirements.
Geared Hub Motors
Magnets for compact rotors paired with planetary reduction gearing.
Application.
Engineering Support from Motor Review to Production
We translate motor topology, rotor drawings and operating conditions into a manufacturable magnet specification.
- Step
Application & Rotor Review
We review motor topology, rotor dimensions, speed range, torque targets and magnet temperature.
Drawing ReviewApplication AnalysisMotor TopologyDuty Cycle - Step
Magnet Design Direction
We define material, grade, geometry, magnetization, coating and assembly interface.
Magnetic CircuitAssembly Interface - Step
Prototype & Motor Validation
We supply magnet samples and inspection data for the customer’s motor, thermal and NVH validation.
Prototype SamplesTest Feedback - Step
Production & Quality Control
We inspect dimensions, magnetic output, coating and magnetization against the approved specification.
Batch InspectionTraceability
Application.
Develop Magnets for Your Hub or Mid-Drive Motor
Share the rotor drawing and operating conditions. We will review the magnet configuration and manufacturing approach.
